English Babu Desi Mem:
Shah Rukh Khan fractured three of his ribs in 1996 while shooting for English Babu Desi Mem, in which he romanced Sonali Bendre.
While performing an action sequence for his 1997 release Koyla, in Arunachal Pradesh, SRK broke his knee and after he completed shooting for the film, he required a surgery.
SRK injured his right toe while shooting for a sequence for Mani Ratnam’s Dil Se in 1998.
Though he managed to save his bones while shooting for Duplicate (1998), Khan got a massive cut on his chest from a costume that he was wearing and had to be rushed to the hospital, where he was given multiple stitches.
One 2 Ka 4:
Shah Rukh injured himself yet again in 2001, while shooting for One 2 Ka 4. This time he fractured his right ankle.
Shakti-The Power had Khan in a special appearance however, he managed to injure himself in those few days of shooting too. While performing an action sequence for the film in 2003, he injured his back and was later diagnosed with a prolapsed disc. He underwent surgery for it, while shooting for Chalte Chalte.
Dulha Mil Gaya:
SRK had a cameo role in Dulha Mil Gaya (2010) and he broke his left shoulder while shooting for it. When the pain intensified, he underwent a surgery in between the shoot of My Name Is Khan (2010).
While shooting for Ra.One, Shah Rukh injured his shoulder again but this time it was the right one and he again required a surgery. His pain worsened with time and in 2013, when he was shooting for Chennai Express, he had to again undergo a surgery.
Happy New Year:
A door fell on top of the actor while shooting for Happy New Year in 2014 and it broke his shoulder again and tore his knee patella tissue.
In 2015 while shooting for Raees, Khan experienced intense pain and swelling in his left knee and had to undergo an arthroscopy surgery.